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  Modification to protect electronic ignition

against ignition switch faillure. 

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Explanation of the problem :
To stop an engine equiped with a Magneto ignition system, a ground is usually send to the stator of the magneto. This kill the pulses send to the ignition coil so stops the engine.

One problem that happened some time is, if the ignition switch has a faillure, it can send a +12 Volts rather than a ground to the magneto. The +12 Volts often destroyed the electronic module. This module is expensive to replace (when available) especially on old engine.

 

  One solution suggested by Kohler for their engine is to add a toggle switch between the ground and the magneto to stop the engine. This is a full proof solution, but a bit annoying because it need a switch to start and an other one to stop the engine.
 

Usual circuit used with Magneto ignition system.
   
 

An other cheap and working solution to stop the engine and still used only the ignition switch and protect the electronic ignition in the case of switch faillure, is to add a diode between the terminal "M" on the switch and the magneto. The rest of the wiring is not modified.

The modification need only a diode rectifier. All you have to do is to cut the wire between the ignition switch and the magneto (or stator), connect the cathode end of the diode to the switch side and the anode end of the diode to the stator side.

Stop circuit with the diode.

  If you are not sure on how to identify which end is the cathode, the diode manufacturer usually identify the cathode with a white strip on the cathode side. On larger diode, the diode symbol can be print on the unit.
 

If you ever found something wrong with this modification, please let me know.

 

smalltrac.jpg (1361 octets)